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Diamond Point International

MEN Mikro K7 - 8 Safe Digital Outputs, Low-Side Switching

menTCS Safe I/O Board SIL 2 to SIL 4

Introduction

The K7 is a safe digital output card for use in a modular MEN Train Control System. menTCS is a platform to perform safe train control functions, focusing on rolling stock applications like Automated Train Operation (ATO) or Automated Train Protection (ATP). It usually consists of the MH50C menTCS controller system and safe remote I/O boxes, e.g., KT8. The K7 can be a part in any of these systems, with one card providing 8 digital outputs.

Safe, Certified Railway I/O

Developed according to EN 50129/EN 50128, K7 boards can be used for SIL 1, SIL 2, SIL 3 and SIL 4 applications. All menTCS I/O components come with dedicated SIL 4 certification packages from TÜV SÜD, reducing the integrator's certification effort and risk, and resulting in lower integration costs.

Functional Safety Design

With a dedicated onboard supervisor and FSoE features (Fail Safe over Ethernet), the I/O board is equipped with all the mechanisms required to provide protection in functionally safe systems. The I/O card reacts to be failsafe: it enters the safe state if it detects an error.

In-System Connection using Real-Time Ethernet

menTCS I/O boards are physically shorter than a 3U CompactPCI board. Inside a menTCS system, these cards connect to the backplane using an extension. This links them to the menTCS EBUS, power supply, and address lines, allowing safe real-time Ethernet communication within the system. Front I/O is connected via spring cage terminal blocks for fast installation thanks to reduced wiring.

EN 50155 Rolling Stock Compliance

The K7 supports the voltage ranges defined by EN 50155 for railway applications. Being usable in all types of different trains optimizes the I/O board's interoperability. Its operating temperature complies with the class TX specifications of -40 to +70 °C (10 minutes up to +85 °C). Standard boards include conformal coating. Along with its full EN 50155 compliance and long-term availability of a minimum 10 years, the K7 is a rail-ready I/O component.

Safe Software Concept

All menTCS components are supported by certified QNX BSP and driver software.

Specification

Digital I/O/Counter/Timers

I/Os8 digital outputs
OutputsOutput voltage: 24 V, 48 V, 72 V, 96 V, 110 V nom. (EN 50155)
Output current: 300 mA per channel max.
Output type: Low-side switch outputs (load to supply voltage)
Connectors(s)Digital I/O: One spring cage terminal block
OtherStatus LEDs
• Binary channel status, one LED per channel
• I/O error
• FSoE activity
• Real-time Ethernet error
• Real-time Ethernet state indication

General

ExpansionEBUS: Two real-time Ethernet channels, ETG.1000
MTCS FSoE: Slot ID and chassis ID for unique FSoE address
Backplane Standard: ETG.1000 EBUS
ElectricalSupply voltage: +12 V (10.8 to 13.2 V)
Power consumption: tbd. W
Isolation voltage: 1500 V AC
Mechanical100 mm x 100 mm, 4 HP
Conformal CoatingConformal coating (standard)
SoftwarePACY (Process Data Framework for Cyclic Applications)
QNX
TemperatureTemperature range (operation):
• -40 to +85°C (qualified components)
• EN 50155, class TX)
Temperature range (storage): -40 to +85°C
Cooling concept: Air-cooled, natural convection
HumidityEN 50155: Rolling stock, vehicle body
Altitude-300 m to +3000 m
VibrationEN 50155: Rolling stock, vehicle body class B
ShockEN 50155: Rolling stock, vehicle body class B
Safety/CertificationFlammability: UL 94V-0
Fire Protection: EN 45545

Functional Safety
• Certifiable to SIL 2, SIL 3 or SIL 4 according to EN 50129 ("safety case" document and certificate from TÜV SÜD)
• Hazard rate (THR) for safety functions <= 1E-8 / h
• Board maintains safe state after a failure
EMCEN 50155: Rolling stock, vehicle body
Warranty2 Years
RoHSCompliant

Ordering Details

Board06K007-10
8 digital outputs, low-side switching, SIL 2 (SIL 4), -40..+85°C qualified, conformal coating
Accessories19MH50CB0 MH50C - Build to order MTCS System
19KT08-B0 KT8 - Build to order MTCS Extension, 8 Cards